Aluminum wall Panels

Premium Aluminum Wall Panels Product for Modern Constructions

With over a decade of experience, Alumideas is a trusted and reliable company in the manufacturing of aluminum panels for walls and the resolution of engineering challenges.

Certifications

 ISO 9001:2015 | SGS certificated | Critical to Quality Inspections

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Table of Contents

What Is Aluminum Wall Panels?

Aluminum wall panels are an excellent alternative to traditional cladding options such as wood or windshields. Want to know how aluminum siding can help with your building exterior projects? Check this blog: All You Want To Know About Aluminum Wall Panels.

Compared to other materials on curtain walls, aluminum’s strength and durability make it a perfect material for construction projects, and its lightweight makes installation a breeze. Alumideas offers all kinds of finishes such as decorative and durable wood grain, which adds a natural touch to any architectural project.

Common applications for aluminum wall panels:
4

Library decoration

3

Art park

2

Gym exterio decorative

1

Shopping malls

Product Feature

Intricate aluminum cassette facade system with a decorative scale pattern

Feature

Specification

Origin

Made in China

Brand

Alumideas

Certified By

ISO9000 International Standards

MOQ

80 sq.m

Price

USD30-USD100/Sq.m

Packaging

Securely packed with plywood & metal casing, added protection with film and bubble wrap

Estimated Delivery

Within 15 to 30 days

Production Capacity

Up to 30,000 sq.m monthly

Material Composition

Premium Aluminum Alloy

Recommend Size

1000mm x 2000mm

Thickness Options

Between 1.5mm to 10mm

Surface Options

Choice of Powder Coating or Pvdf Paint

Available Colors

Versatile palette including all RAL colors, wood, stone, and metallic finishes

Ideal For

Windows, Fences, Building Facades, Curtain Walls, Decorative Screens, and more

Maximum Size

Up to 1500mm x 5000mm

Manufacturing Techniques

Advanced methods including CNC Cutting, Bending, Laser Cutting, Carving, and Engraving

Watch A 3-minute Video To Know The Manufacturing Processing Of Aluminum Wall Cladding Panels

Aluminum Wall Punching Panels

There are many materials of punching plate, mostly stainless steel plate, aluminum plate, iron plate, copper plate, and so on. At present, most of the punched plates seen on the market are punched aluminum plates. The punched aluminum plate is light in material, good in chemical stability, beautiful in appearance, elegant in color, strong in three-dimensional effect, good in decoration, and easy to assemble.

For more details on the production process of punching aluminum wall panels, please kindly check this blog: Turret Punch For Aluminum Perforated Panel

 

The hole types of the punching plate are rectangular hole, square hole, diamond hole, round hole, long round hole, hexagonal hole, cross hole, triangular hole, long waist hole, plum blossom hole, fish scale hole, pattern hole, eight-character net, Herringbone holes, pentagram holes, irregular holes, drum holes, special-shaped holes, grid holes, etc.

Round hole curtain wall
powder coated perforated metal sheet
Punching panels for Curtain wall

The punched aluminum panels will produce rich light and shadow changes under the illumination of sunlight or light. This effect will give the building a unique and dynamic visual effect. This light and shadow effect makes the relationship between the main body of the building and the outer skin more holistic and layered. The size of the hole the change of the aperture and the perforation rate will also produce different effects of light and shadow changes. 

rectangular hole aluminum punching panels
square hole aluminum punching panels
laser cut perforated metal panels

Aluminum Engraving Wall Penals

As a kind of engraving artwork, the engraved aluminum wall panels adopt advanced CNC laser engraving equipment to engrave the aluminum plate according to the design pattern, the process accuracy is high, and the surface is not damaged. The equipment is suitable for all kinds of complex pattern engraving such as high-precision, complex graphics, large-scale graphics, special-shaped graphics, and curve graphics. 

The aluminum plate can be processed into a non-standard carved hollow aluminum veneer of various specifications and shapes. According to the designer’s requirements, the engraving panels can be equipped with many kinds of decorative patterns, which are suitable for ceilings, curtain walls, aluminum wall panels interior designs, and pillars, and can meet customers’ fashion and individual pursuit of aluminum panel decoration.

tree pattern perforated panels
Perforated curtain wall
outdoor decorative panels

The perforated aluminum plate has the characteristics of light weight, corrosion resistance and high temperature, fire and moisture resistance, and good chemical stability. Easy installation and maintenance, and good decorative effect make perforated panels very versatile in usage.

For more details of the aluminum wall panel engraving production process, please kindly check this blog: Aluminum Engraving Panel Production

engraving panels
laser cutting panels
perforated decorative panels

Aluminum Hyperboloid Panels Cladding System

The important features of hyperbolic aluminum wall panels, such as spherical surface and vase shape, are hyperbolic aluminum solid panels composed of multiple textures. There are two important processing techniques that are difficult, each of which needs to be divided and calculated once, cut, and once again lead the welding of aluminum panels to the consideration of burning aluminum sheet.

 

For more production details of aluminum hyperboloid panels, please kindly check this blog: How Does Arc Rolling Aluminum Cladding Panel Come Out?

aluminum facade cladding
Aluminum hyperboloid panel facade cladding
Exterior aluminum cladding

The hyperbolic aluminum panel is different from the ordinary shape of the aluminum panel The manufacturing process of the hyperbolic aluminum panel is complicated, difficult, and requires high mechanical and technical personnel. The double-curved aluminum panels curtain wall can be made into different shapes and different individual construction styles to meet different construction requirements and is often used as the outer wall cladding of local landmark buildings

Aluminum hyperboloid panel gym cladding
Metal building exterior facade
Aluminum hyperboloid panel special design

3D Aluminum Curtain Wall Panels Design

The overall aesthetic appeal of a building is largely determined by the exterior styling of the building. The use of 3D aluminum curtain walls can not only reduce the impact due to environmental problems, but also enhance the attractiveness of the building.

3D aluminum curtain wall design
3D aluminum curtain wall conner
Aluminum perforated facade

The designer’s design concept can be well expressed through the 3D aluminum curtain wall, and the advantages of environmentally friendly materials and convenient installation are also in line with the development concept of the current era.

3D aluminum curtain wall morden design
3D aluminum facade panel application
3D aluminum curtain with wihte PVDF

Aluminum Louver Curtain Wall Panels

Louvered wall panels are also one of the most popular architectural wall panel designs today. The louvered facade system can not only find the right balance between sunlight and shade by adjusting the louvers on sunny days.

Aluminum louver facade design
Aluminum louver curtain wall
Aluminum louver curtain wall cladding

At the same time, it can also provide a strong defense against extreme weather when it is cloudy. Helps keep insulation dry, protects from moisture, and maintains a comfortable temperature indoors.

Aluminum louver curtain wall facade
Aluminum louver curtain wall building
Aluminum louver curtain wall building design

Production Process

Alumideas is an aluminum decorative wall panel supplier in China with 12 years of manufacturing experience, here’s our full production process for aluminum wall cladding panels:

                           1. Pretreatment

Before spraying, the surface of the workpiece should be degreased, decon-soiled, and chemically treated to produce the chrome-plated film, which will increase the oxidation resistance of the metal and also the adhesion between the coating and metal surface, and thus prolong the service life of the coating. For parts that are not allowed to be sprayed, protective film or adhesive tape should be pasted on the corresponding parts after pretreatment and should be torn off in time after spraying.

                                  2. Hook

Aluminum of different shapes is hung on the production line with corresponding hooks. The maximum length, width, and height of aluminum that can be contained in the oven is 6m, 1.1m, and 2m respectively, therefore, aluminum panels should be hung steadily at appropriate angles. Before painting primer, observe whether there is dirt on the surface, if yes, sand it with sandpaper, and blow it off with an airbrush.

                            3. Primer coating

Its role is to improve the permeability resistance of the base material, stabilize the metal surface, enhance the adhesion between the second coating and the metal surface, and ensure the color uniformity of the surface. 

                             4. Top coating

This key layer is to provide decorative colors, ensure that the appearance of aluminum material meets the design requirements, protect the surface from environmental corrosion, and prevent ultraviolet penetration. It greatly enhances the anti-aging ability of the product. The top coat is the thickest paint used in surface coating. 

                                 5. Varnish

The main purpose of varnish is to enhance the anti-corrosion ability of the paint layer, protect the surface finish, and increase the metallic luster of the finish color, making the appearance more bright and dazzling.

                        6. Curing treatment

After three times of spraying, the aluminum plate is put into the curing furnace for processing for about 20 minutes. The curing temperature is generally between 180℃ and 250℃.

                       7. Quality inspection 

Quality inspection is done according to specific standards. Observe whether there are scratches or spots on the surface, and check the product color with a color meter and paint thickness with a film measuring instrument.

                         8. Lower the hook

When lowering the hook, be careful to remove the sprayed aluminum from the hook. When placed inside the truck, the painted surface should face the painted surface to prevent scratching the coating.

                             9. Packaging

Packaging personnel will transport the painted aluminum plate to the designated position, wrap them with packaging film, and fix a piece of paper at each corner with adhesive tape to prevent abrasion. The painted surface of one aluminum plate faces that of the other aluminum plate, with the front facing forward to prevent the paint surface from being scratched.

1

                         8. Lower the hook

When lowering the hook, be careful to remove the sprayed aluminum from the hook. When placed inside the truck, the painted surface should face the painted surface to prevent scratching the coating.

                             9. Packaging

Packaging personnel will transport the painted aluminum plate to the designated position, wrap them with packaging film, and fix a piece of paper at each corner with adhesive tape to prevent abrasion. The painted surface of one aluminum plate faces that of the other aluminum plate, with the front-facing forward to prevent the paint surface from being scratched.

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Panel Manufacturing Capabilities

Capability:

Material:

Thickness:

Size:

Suraface:

Tolerances: 

1,200,000 square meters/Year

1100H24 / 1060H24 / 3003H24 / 5005H24

1.0 ~ 5.0mm are all available

600*600 / 600*1200mm / 1220*2440mm(standard size)

/ customized size

Roller coating / PVDF coating / Powder coating

Typically, Alumideas can maintain machining thickness tolerance of ±0.2mm and length or width tolerance of ±2mm.

     

Aluminum Wall Panels Surface Treatment Options

Roller coating

Roller-coated aluminum panel is firstly coated with fluorocarbon coating by a roller coating process, and then processed into a certain structure by sheet metal processing technology. Its color is very realistic and stable with a long service life.

Roll-coated aluminum panels can effectively control the precision and flatness, and fundamentally eliminate the depressions and wrinkles on the surface of aluminum panel ceilings caused by traditional spraying processes. The aluminum panel has a uniform color and a high finish.

The film thickness is only 0.4mm, which is 0.1mm thinner than that of the composite board. Compared with composite panels, roll-coated aluminum panels are not easy to color. The composite board is soft, clean, and not easy to scratch, but the price is high.

Roller coating 1
PVDF coating
PVDF coating

Primer coating:

Its role is to improve the permeability resistance of the base material, stabilize the metal surface, enhance the adhesion between the second coating and the metal surface, and ensure the color uniformity of the surface. The thickness of the primer coating layer is generally 5-10 microns.

Top coating:

This key layer is to provide decorative colors, ensure that the appearance of aluminum material meets the design requirements, protect the surface from environmental corrosion, and prevent ultraviolet penetration. It greatly enhances the anti-aging ability of the product. The top coat is the thickest paint used in surface coating. The paint layer thickness is generally 23-30 microns.

Clear coating:

The main purpose of varnish is to enhance the anti-corrosion ability of the paint layer, protect the surface finish, and increase the metallic luster of the finish color, making the appearance more bright and dazzling. The coating thickness is 5-10 microns commonly. The total thickness of the three coating layers(primer coating, top coating, and clear coating) is generally 40-60 microns and can be thickened if needed.

PVDF coating
Powder spray coating

Adopting the principle of electrostatic spraying, the dry powder is stuck to the metal aluminum profile. After more than 200℃ baking, the powder solidifies into a strong and bright coating about 60 microns thick.  

After powder coating, the panel’s surface will be smooth and the color will be uniform. The powder-coated panel has strong resistance to acid, alkali, impact, and wear, and can withstand intense ultraviolet radiation and acid rain for a long time without fading. Normally, powder-coated products have a service life of up to 30 years. Its coating guarantees no fading, no discoloration, or cracking within 5-10 years.

For more details for the powder spray coating production process, please kindly check this blog: Aluminum Panel Powder Coating Process

powder coating

How To Install Aluminum Wall Panels?

1. Use vertical transportation equipment such as elevators to transport aluminum plates and accessories to each construction node.

2. The whole aluminum plate is connected with the keel through the surrounding aluminum corner codes (brackets) and fixed on the keel.

3. Fixing method: If it is built-in seamless splicing, drill at the corresponding position on the keel, and then riveted with a flat head (countersunk head) aluminum rivet; If it is seam splicing, use steel drill tail screws (also known as flange screws or phoenix screws) to directly drill into the keel through the holes of the aluminum corner code to stabilize the aluminum plate, but pay attention to control the tightness of the drill bit.

4. When trial assembly, pay attention to the installation accuracy, and adjust the aluminum plate before fastening.

5. When installing, the aluminum plate should be installed on the wall according to its serial number.

6. The installation of aluminum plates always starts from the front, large area, and corner parts, and is installed from top to bottom.

7. The connection between the aluminum plate and the keel must meet the requirements of the drawings, it must be firm and stable, and bolts must be installed.

aluminum panel installation method drawing

Why Choose Alumideas For Your Project?

Shorten your product development cycle by weeks (and sometimes months) and produce aluminum panesl sample and finish qualification tests within days. Some aluminum panels samples can be shipped within 3 days.

Each quote includes real-time pricing and design analysis.We evaluate your 3D CAD and help identify any features that may be challenging during the manufacturing process, such as multifaceted folding of special-shaped plates and high precision engraving.In addition, our team of experienced application engineers can discuss your unique design, evaluate cost trade-offs, and even help you optimize aluminum sheet drawings and make design changes through our consulting design services.

We have complete automatic spraying equipment line, temperature control furnace, LPG combustion system and German pretreatment technology. The surface is made of high-quality PVDF coating from PPG, DNT, AKZO, NIPPON and other world-famous PVDF coating manufacturers, with a wide range of colors and can be customized in any color with your color sample

Alumideas has over 60+ oversea project in more than 30 countries for more than 10 years. Familiar with aluminum wall cladding design and installation methods in different countries and able to give professional advice, so as to promote customer’s engineering projects

We Will Help You Every Step Until Project Succeed!
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